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Built-Up Roofing (BUR) Elastomeric Coating in Dallas, TX

Restore and waterproof your multi-ply asphalt built-up roof with a coating system engineered specifically for BUR substrates.

15+Years in DallasLicensed & Insured24/7 Emergency ServiceUpfront Pricing

Overview

Built-up roofing, commonly called BUR, consists of multiple alternating layers of asphalt and reinforcing felt, often finished with a gravel or mineral cap surface, making it one of the most common roofing systems on older Dallas commercial buildings. Coating a BUR roof requires a different preparation approach than coating a single-ply membrane, since the aggregate surface and asphaltic substrate both affect how well a coating can bond.

For gravel-surfaced BUR roofs, we embed or remove loose aggregate and apply a specialized asphaltic primer designed to bond elastomeric coatings to oxidized asphalt before the coating layers go on. For smooth-surfaced BUR, less aggregate removal is needed but the asphalt still requires a compatible primer to prevent bleed-through, a condition where asphaltic oils migrate up through a coating and cause staining or premature failure if the wrong primer is used.

Dallas building owners with aging BUR roofs choose elastomeric coating restoration because it seals the multi-ply asphalt system against further UV and water damage, stops granule loss, and extends service life significantly beyond what the roof would achieve if left uncoated, all without the cost and disruption of tearing off multiple layers of felt and asphalt down to the deck.

Built-up roofing is common on Downtown Dallas's older government buildings and adaptive-reuse structures along the Main Street and Elm Street corridor, many of which still carry original gravel-surfaced BUR systems decades after installation. Deep Ellum's century-old brick warehouses and Oak Cliff's mid-century commercial and light-industrial buildings along Jefferson Boulevard show the same asphalt-and-felt construction, often with visible aggregate loss and alligatoring after years of Texas sun. The Dallas Design District's older warehouse stock, predating many of the newer showroom conversions, also frequently sits on BUR. For property owners in these areas, coating restoration extends a roof system that's already proven durable for decades without the cost and disruption of a full multi-ply tear-off.

Is BUR Coating Right for Your Roof?

Built-Up Roofing (BUR) Elastomeric Coating is an especially strong fit for the following Dallas, Texas roofs and building types:

  • Aging tar-and-gravel built-up roofs on mid-century Dallas commercial and institutional buildings
  • Weathered BUR membranes with alligatoring asphalt needing restoration instead of costly tear-off
  • Gravel-surfaced roofs where embedded aggregate can be spudded and recoated for extended life
  • Older flat roofs where brittle bitumen layers require a flexible protective elastomeric overlay

Signs You Need BUR Coating in Dallas, Texas

  • Your built-up roof is losing gravel or mineral surfacing in patches
  • The asphalt surface shows alligator cracking or dried-out patches
  • Blisters or bubbles have formed between the felt layers
  • The roof is decades old but the deck and structure remain sound
  • You want to extend BUR roof life without a costly multi-ply tear-off

Common Problems We Diagnose

Granule & Aggregate Loss

Gravel-surfaced BUR roofs shed protective aggregate over time, exposing the asphalt beneath to accelerated UV degradation.

Asphalt Alligatoring

Sun-baked asphalt surfaces develop cracked, alligator-skin-like patterns that allow water to penetrate the felt layers below.

Felt Layer Blistering

Trapped moisture or gas between felt plies causes blisters that weaken the roof's waterproofing integrity.

Benefits of Professional BUR Coating

Asphalt-Compatible Bonding

Specialized primers prevent bleed-through and ensure the elastomeric coating properly adheres to the aged asphalt substrate.

Stops Further Aggregate Loss

Coating locks remaining gravel in place and seals exposed asphalt from continued UV exposure.

Restores Waterproofing Integrity

A properly applied coating system re-seals the multi-ply BUR system against water intrusion.

Avoids Costly Tear-Off

Coating restoration extends BUR service life significantly without removing existing felt and asphalt layers.

Our Process

BUR restoration coating projects typically take two to five days depending on aggregate removal needs and total roof size.

1

Surface Type Assessment

We determine whether the BUR is gravel-surfaced or smooth-surfaced to plan the correct prep and primer approach.

2

Aggregate Removal & Cleaning

Loose gravel is embedded or removed and the surface is thoroughly cleaned of debris and biological growth.

3

Asphalt-Compatible Priming

A specialized primer is applied to prevent asphalt bleed-through and ensure proper coating adhesion.

4

Elastomeric Coating Application

The elastomeric system is applied in multiple coats to fully seal and waterproof the restored BUR surface.

Caring for Your BUR Coating After Application

A few simple habits help your coating perform for its full service life in the North Texas climate:

  • Inspect for reappearing alligator cracking, since the underlying brittle asphalt keeps aging beneath the new coating
  • Remove loose gravel and debris regularly so aggregate does not puncture the fresh elastomeric layer
  • Reseal blisters and seam splits early, as trapped moisture in old BUR expands under summer heat
  • Keep drainage paths clear across the gravel field so water moves off before saturating aging felts

What Affects Cost

  • Amount of loose gravel or aggregate requiring removal
  • Extent of alligator cracking or blistering repair needed
  • Roof square footage and primer requirements
  • Number of coats specified for full waterproofing
  • Roof accessibility for material staging

For a general planning range, try our free Roof Coating Cost Estimator, then call for an exact, upfront quote.

BUR Coating Restoration vs. Full BUR Tear-Off vs. Single-Ply Conversion
FactorBUR Coating RestorationFull BUR Tear-OffSingle-Ply Conversion
CostLowestHighestHigh
Disruption to BuildingMinimalSignificantSignificant
Added Service LifeMeaningful extensionFull new roof lifeFull new roof life
Requires Special PrimingYesN/AN/A

BUR Coating FAQs

Can elastomeric coating be applied over gravel-surfaced BUR?+

Yes, after embedding or removing loose aggregate and applying a specialized asphalt-compatible primer, elastomeric coating can be applied directly over BUR surfaces.

Why does BUR need a special primer before coating?+

Asphaltic oils in BUR can bleed through standard coatings and cause staining or adhesion failure, so a compatible primer is required to block this reaction.

How much does coating extend the life of a BUR roof?+

A properly applied elastomeric coating can extend a sound BUR roof's service life significantly, though the exact number of years depends on the roof's current condition.

Is my BUR roof too old to coat?+

As long as the deck and structure remain sound with no widespread saturation, most aging BUR roofs are strong candidates for coating restoration.

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Ready to Schedule BUR Coating?

Call now to schedule built-up roofing (bur) elastomeric coating in Dallas, Texas, with fast, reliable service.

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